Minolta Di183 Manuel de service

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Di152/Di183
Service Manual
[Field Service]
Service Manual [Field Service] Di152/Di183
4021-7991-11 01100500
Copyright
2001 MINOLTA CO., LTD.
Printed in Japan
MINOLTA Co.,Ltd.
Use of this manual should be strictly supervised to
avoid disclosure of confidential information.
Vue de la page 0
1 2 3 4 5 6 ... 181 182

Résumé du contenu

Page 1 - Service Manual

Di152/Di183Service Manual[Field Service]Service Manual [Field Service] Di152/Di1834021-7991-11 01100500Copyright2001 MINOLTA CO., LTD.Printe

Page 2 - 01.08.06

FrameMaker Ver.5.5E(PC) PL/PS Standard Document Ver.0301.04.23P-86. Handling of PWBs< During Transportation/Storage >• During transportation or

Page 3 - 1-1. Warning

FrameMaker Ver5.5E(PC) Di152/Di183 SWITCHES ON PWBs/TECH. REP. SETTINGS01.07.26S-12Code No.Setting (The default is ).A-3<Delete Account>Delete

Page 4

FrameMaker Ver5.5E(PC) Di152/Di183 SWITCHES ON PWBs/TECH. REP. SETTINGS01.07.26S-133. TECH.REP.MODE• This mode allows the Tech. Rep. to set adjust, an

Page 5 - 1-2. Caution

FrameMaker Ver5.5E(PC) Di152/Di183 SWITCHES ON PWBs/TECH. REP. SETTINGS01.07.26S-143-2. Tech.Rep.Mode Function Setting Procedure<Procedure>1. Pr

Page 6 - 1-3. Other Precautions

FrameMaker Ver5.5E(PC) Di152/Di183 SWITCHES ON PWBs/TECH. REP. SETTINGS01.07.26S-153-3. Setting in the Tech.Rep.Mode(1) Control Panel LED Check• The L

Page 7

FrameMaker Ver5.5E(PC) Di152/Di183 SWITCHES ON PWBs/TECH. REP. SETTINGS01.07.26S-16(3) Tech.Rep.Choice• This function allows the Tech. Rep. to make va

Page 8 - 1-5. Precautions for Service

FrameMaker Ver5.5E(PC) Di152/Di183 SWITCHES ON PWBs/TECH. REP. SETTINGS01.07.26S-17Code No.Setting (The default is ).C-5<Leading Edge Erase Adjus

Page 9

FrameMaker Ver5.5E(PC) Di152/Di183 SWITCHES ON PWBs/TECH. REP. SETTINGS01.07.26S-18(4) Counter Mode• Shows the number of copies made on each paper siz

Page 10 - 01.04.23

FrameMaker Ver5.5E(PC) Di152/Di183 SWITCHES ON PWBs/TECH. REP. SETTINGS01.07.26S-19Code No. Setting--3<IU Life Counter>Show the count of the IU

Page 11

FrameMaker Ver5.5E(PC) Di152/Di183 SWITCHES ON PWBs/TECH. REP. SETTINGS01.07.26S-20Code No. Setting--6<Trouble Counter>Counts the number of malf

Page 12

FrameMaker Ver5.5E(PC) Di152/Di183 SWITCHES ON PWBs/TECH. REP. SETTINGS01.07.26S-21(5) ATDC Sensor Output• This function displays a T/C ratio represen

Page 13 - ADJUSTMENT

FrameMaker Ver.5.5E(PC) PL/PS Standard Document Ver.0301.04.23P-98. Handling of the PC Drum✽Only for Products Not Employing an Imaging Cartridge.<

Page 14

FrameMaker Ver5.5E(PC) Di152/Di183 SWITCHES ON PWBs/TECH. REP. SETTINGS01.07.26S-22(8) Administrator No. Input• Set an ID number for opening the “Admi

Page 15 - 01.09.03

FrameMaker Ver5.5E(PC) Di152/Di183 SWITCHES ON PWBs/TECH. REP. SETTINGS01.07.26S-23(11) Memory Clear• This function is used to clear all data except t

Page 16

FrameMaker Ver5.5E(PC) Di152/Di183 SWITCHES ON PWBs/TECH. REP. SETTINGS01.07.26S-24(14) ADF Original Glass Check• The original scanning area of the AD

Page 17 - 1. SAFETY INFORMATION

FrameMaker Ver5.5E(PC) Di152/Di183 SWITCHES ON PWBs/TECH. REP. SETTINGS01.07.26S-254. SECURITY MODE• Allows the Tech. Rep. to set the various counters

Page 18

FrameMaker Ver5.5E(PC) Di152/Di183 SWITCHES ON PWBs/TECH. REP. SETTINGS01.07.26S-264-3. Setting in the Security Mode<Count-up Table>1: 1 count

Page 19

FrameMaker Ver5.5E(PC) Di152/Di183 SWITCHES ON PWBs/TECH. REP. SETTINGS01.07.26S-275. ADJUST MODE• Used at the factory for making adjustments.5-1. Set

Page 20 - 1-4. LASER CAUTION LABEL

FrameMaker Ver5.5E(PC) Di152/Di183 SWITCHES ON PWBs/TECH. REP. SETTINGS01.07.26S-285-3. Setting in the Adjust ModeCode No.Setting (The default is ).

Page 21 - 2. SERVICE INSTRUCTIONS

FrameMaker Ver5.5E(PC) Di152/Di183 SWITCHES ON PWBs/TECH. REP. SETTINGS01.07.26S-29Code No.Setting (The default is ).--7<ADF FD Zoom adjustment&g

Page 22

FrameMaker Ver.5.5E(PC) Di152/Di183 TROUBLESHOOTING01.09.04TROUBLESHOOTING14390

Page 23 - 3. DISASSEMBLY/REASSEMBLY

FrameMaker Ver5.5E(PC) Di152/Di183 TROUBLESHOOTING01.09.04iCONTENTS1. INTRODUCTION ...

Page 24

FrameMaker Ver.5.5E(PC) PL/PS Standard Document Ver.0301.04.23P-10NOTES• Even when the PC Drum is only locally dirtied, wipe the entire surface.• Do n

Page 25 - COMPONENTS

FrameMaker Ver5.5E(PC) Di152/Di183 TROUBLESHOOTING01.09.04ii(3) Low image density ...

Page 26

FrameMaker Ver.5.5E(PC) Di152/Di183 TROUBLESHOOTING01.09.04T-11. INTRODUCTION1-1. Reading the Text1. The paper transport failure troubleshooting proc

Page 27

FrameMaker Ver.5.5E(PC) Di152/Di183 TROUBLESHOOTING01.09.04T-22. PAPER TRANSPORT FAILURE2-1. Paper Misfeed Detection(1) Outline• A paper misfeed is d

Page 28

FrameMaker Ver.5.5E(PC) Di152/Di183 TROUBLESHOOTING01.09.04T-3LED No. Code Misfeed/Paper Location Action Ref. Page2/3 J1 Misfeed on paper transport p

Page 29

FrameMaker Ver.5.5E(PC) Di152/Di183 TROUBLESHOOTING01.09.04T-42-3. Misfeed Detection Sensor LayoutCopierPaper Feed Cabinet (option)ADF (option)Symbol

Page 30

FrameMaker Ver.5.5E(PC) Di152/Di183 TROUBLESHOOTING01.09.04T-5<Resetting the Misfeed Display>Misfeed Location Resetting ProcedureMisfeed in the

Page 31 - 12. Remove two screws

FrameMaker Ver.5.5E(PC) Di152/Di183 TROUBLESHOOTING01.09.04T-62-4. Types of Misfeed Detection and Detection Timings• The following list the types of

Page 32 - 3-3. MAINTENANCE SCHEDULE

FrameMaker Ver.5.5E(PC) Di152/Di183 TROUBLESHOOTING01.09.04T-73. MISFEED TROUBLESHOOTING PROCEDURES3-1. Misfeed at Copier Paper Take-Up J01 and Misfe

Page 33

FrameMaker Ver.5.5E(PC) Di152/Di183 TROUBLESHOOTING01.09.04T-8Misfeed at Manual Bypass Tray J06 Troubleshooting ProceduresStep Check Result Action4 P

Page 34

FrameMaker Ver.5.5E(PC) Di152/Di183 TROUBLESHOOTING01.09.04T-9Misfeed at Multiple Bypass Tray J06 Troubleshooting ProceduresStep Check Result Action5

Page 35

FrameMaker Ver5.5E(PC) Di152/Di183 DIS/REASSEMBLY, ADJUSTMENT01.09.03DIS/REASSEMBLY, ADJUSTMENT10230

Page 36

FrameMaker Ver.5.5E(PC) Di152/Di183 TROUBLESHOOTING01.09.04T-10Step Check Result Action5 Multiple Bypass Solenoid (SL21) is operational when the Star

Page 37 - 3-5. OPTICAL SECTION

FrameMaker Ver.5.5E(PC) Di152/Di183 TROUBLESHOOTING01.09.04T-113-2. Misfeed at Paper Feed Cabinet Paper Take-Up and Transport Section J02, J03, J04,

Page 38

FrameMaker Ver.5.5E(PC) Di152/Di183 TROUBLESHOOTING01.09.04T-12Misfeed at Paper Feed Cabinet Paper Take-Up and Transport Section J02, J03, J04, J05,

Page 39

FrameMaker Ver.5.5E(PC) Di152/Di183 TROUBLESHOOTING01.09.04T-133-3. Misfeed at PC Drum J2Misfeed at PC Drum J2 Troubleshooting Procedures• Paper is a

Page 40

FrameMaker Ver.5.5E(PC) Di152/Di183 TROUBLESHOOTING01.09.04T-14• Paper is at a stop at the PC Drum.Step Check Result Action3 Synchronizing Roller Sen

Page 41

FrameMaker Ver.5.5E(PC) Di152/Di183 TROUBLESHOOTING01.09.04T-15• Paper is at a stop at the transport section.Step Check Result Action1 Transport guid

Page 42

FrameMaker Ver.5.5E(PC) Di152/Di183 TROUBLESHOOTING01.09.04T-163-4. Misfeed at Fusing Unit J3Misfeed at Fusing Unit J3 Troubleshooting Procedures• Pa

Page 43

FrameMaker Ver.5.5E(PC) Di152/Di183 TROUBLESHOOTING01.09.04T-17Step Check Result Action4 Exit Paper Sensor (PC3) is opera-tional.<Check Procedure&

Page 44

FrameMaker Ver.5.5E(PC) Di152/Di183 TROUBLESHOOTING01.09.04T-184. MALFUNCTIONThe copier’s CPU is equipped with a self-diagnostics function that, on d

Page 45

FrameMaker Ver.5.5E(PC) Di152/Di183 TROUBLESHOOTING01.09.04T-19Code Description Detection TimingC0650 Faulty Scanner Home Position Sensor• The Scanne

Page 46 - 3-7. Imaging Unit (IU)

FrameMaker Ver5.5E(PC) Di152/Di183 DIS/REASSEMBLY, ADJUSTMENT01.09.03iCONTENTS1. SAFETY INFORMATION ...

Page 47

FrameMaker Ver.5.5E(PC) Di152/Di183 TROUBLESHOOTING01.09.04T-20Code Description Detection TimingC0B60 Bin Switching Motor malfunctionIf both the Uppe

Page 48

FrameMaker Ver.5.5E(PC) Di152/Di183 TROUBLESHOOTING01.09.04T-21Code Description Detection TimingC1200 Faulty ASIC/memory ASIC/memory (for image and c

Page 49

FrameMaker Ver.5.5E(PC) Di152/Di183 TROUBLESHOOTING01.09.04T-224-2. Resetting Procedure by Malfunction CodeCode Description Resetting ProcedureC0000

Page 50

FrameMaker Ver.5.5E(PC) Di152/Di183 TROUBLESHOOTING01.09.04T-234-3. Troubleshooting Procedures by Malfunction Code(1) C0000: Main Motor malfunctionRe

Page 51

FrameMaker Ver.5.5E(PC) Di152/Di183 TROUBLESHOOTING01.09.04T-24(2) C0045: Fusing Cooling Fan Motor malfunctionRelevant Electrical PartsFusing Cooling

Page 52 - 3-8. IMAGE TRANSFER SECTION

FrameMaker Ver.5.5E(PC) Di152/Di183 TROUBLESHOOTING01.09.04T-25(3) C004E: Power Supply Cooling Fan Motor malfunctionRelevant Electrical PartsPower Su

Page 53 - 3-9. FUSING SECTION

FrameMaker Ver.5.5E(PC) Di152/Di183 TROUBLESHOOTING01.09.04T-26(4) C0070: Toner Replenishing Motor malfunctionRelevant Electrical PartsToner Replenis

Page 54

FrameMaker Ver.5.5E(PC) Di152/Di183 TROUBLESHOOTING01.09.04T-27(5) C0210: Abnormal image transfer voltageRelevant Electrical PartsHigh Voltage Unit (

Page 55

FrameMaker Ver.5.5E(PC) Di152/Di183 TROUBLESHOOTING01.09.04T-28(6) C0500: Warm-up failureC0510: Abnormally low fusing temperatureC0520: Abnormally hi

Page 56

FrameMaker Ver.5.5E(PC) Di152/Di183 TROUBLESHOOTING01.09.04T-29C0520: Abnormally high fusing temperatureStep Check Result Action4 Fusing Unit Interlo

Page 57

FrameMaker Ver5.5E(PC) Di152/Di183 DIS/REASSEMBLY, ADJUSTMENT01.09.03ii(3) Application of Toner ...

Page 58

FrameMaker Ver.5.5E(PC) Di152/Di183 TROUBLESHOOTING01.09.04T-30(7) C0650: Faulty Scanner Home Position SensorRelevant Electrical PartsScanner Motor (

Page 59

FrameMaker Ver.5.5E(PC) Di152/Di183 TROUBLESHOOTING01.09.04T-31(8) C0B60: Bin Switching Motor malfunctionRelevant Electrical PartsBin Switching Motor

Page 60

FrameMaker Ver.5.5E(PC) Di152/Di183 TROUBLESHOOTING01.09.04T-32Step Check Result Action4 Lower Home Position Sensor (JS-202: PC33) is operational.<

Page 61

FrameMaker Ver.5.5E(PC) Di152/Di183 TROUBLESHOOTING01.09.04T-33(9) C0B80 Shift Motor malfunctionRelevant Electrical PartsShift Motor (OT-103: M1)Home

Page 62

FrameMaker Ver.5.5E(PC) Di152/Di183 TROUBLESHOOTING01.09.04T-34(10) C0F32: Faulty ATDC SensorC0F33: Improperly adjusted ATDC SensorRelevant Electrica

Page 63

FrameMaker Ver.5.5E(PC) Di152/Di183 TROUBLESHOOTING01.09.04T-35(11) C1038: Engine connection failure(12) C1200: Faulty ASIC/memoryRelevant Electrical

Page 64

FrameMaker Ver.5.5E(PC) Di152/Di183 TROUBLESHOOTING01.09.04T-36(13) C1300: Polygon Motor malfunction (startup failure, Lock signal failure, faulty Lo

Page 65

FrameMaker Ver.5.5E(PC) Di152/Di183 TROUBLESHOOTING01.09.04T-37(14) C1468: Faulty EEPROMRelevant Electrical PartsControl Board (copier: PWB-C)Step Ch

Page 66 - Main Board

FrameMaker Ver.5.5E(PC) Di152/Di183 TROUBLESHOOTING01.09.04T-38(15) C14A3: IR fluorescent lamp faultRelevant Electrical PartsExposure Lamp (LA2)Inver

Page 67 - 4. ADJUSTMENT

FrameMaker Ver.5.5E(PC) Di152/Di183 TROUBLESHOOTING01.09.04T-39Step Check Result Action1 Exposure Lamp turns ON when the Power Switch is turned ON.NO

Page 68 - ADJUST MODE

FrameMaker Ver5.5E(PC) Di152/Di183 DIS/REASSEMBLY, ADJUSTMENT01.09.03iii(1) Remounting the EEPROM (U29) ...

Page 69

FrameMaker Ver.5.5E(PC) Di152/Di183 TROUBLESHOOTING01.09.04T-40(16) The copier does not turn ON.Relevant Electrical PartsPower Switch (S1)DC Power Su

Page 70

FrameMaker Ver.5.5E(PC) Di152/Di183 TROUBLESHOOTING01.09.04T-41Step Check Result Action3 Power supply voltage check<Check Procedure>Check volta

Page 71

FrameMaker Ver.5.5E(PC) Di152/Di183 TROUBLESHOOTING01.09.04T-425. IMAGE FAILURE5-1. Image Failure Troubleshooting• In this chapter, troubleshooting i

Page 72

FrameMaker Ver.5.5E(PC) Di152/Di183 TROUBLESHOOTING01.09.04T-43• Determine if the failure is attributable to an input system (IR) or output system (e

Page 73

FrameMaker Ver.5.5E(PC) Di152/Di183 TROUBLESHOOTING01.09.04T-445-3. Image Failure Samples1. Blank copy 2. Black copy 3. Low image density4. Foggy bac

Page 74

FrameMaker Ver.5.5E(PC) Di152/Di183 TROUBLESHOOTING01.09.04T-455-4. Troubleshooting Procedures by Image Failure(1) Blank copySection Step Check Resul

Page 75

FrameMaker Ver.5.5E(PC) Di152/Di183 TROUBLESHOOTING01.09.04T-46(2) Black copySection Step Check Result ActionOutput system1 PC Drum Charge Corona gri

Page 76

FrameMaker Ver.5.5E(PC) Di152/Di183 TROUBLESHOOTING01.09.04T-47(3) Low image densitySection Step Check Result ActionOutput system1 Image density chan

Page 77

FrameMaker Ver.5.5E(PC) Di152/Di183 TROUBLESHOOTING01.09.04T-48Section Step Check Result ActionInput system1 Shading sheet reading portion (the por-t

Page 78

FrameMaker Ver.5.5E(PC) Di152/Di183 TROUBLESHOOTING01.09.04T-49(4) Foggy background or rough imageSection Step Check Result ActionOutput system1 Imag

Page 79

FrameMaker Ver.5.5E(PC) DIS/REASSEMBLY, ADJUSTMENT FOR Di152/Di18301.09.03D-11. SAFETY INFORMATION1-1. LASER SAFETY• This is a digital machine certi

Page 80 - 4-5. OTHER ADJUSTMENTS

FrameMaker Ver.5.5E(PC) Di152/Di183 TROUBLESHOOTING01.09.04T-50Section Step Check Result ActionInput system5 Exposure Lamp is abnormally lit (flicker

Page 81

FrameMaker Ver.5.5E(PC) Di152/Di183 TROUBLESHOOTING01.09.04T-51(5) Black streaks or bandsSection Step Check Result ActionOutput system1 PC Drum is di

Page 82

FrameMaker Ver.5.5E(PC) Di152/Di183 TROUBLESHOOTING01.09.04T-52(6) Black spotsSection Step Check Result ActionOutput system1 Toner is present along t

Page 83

FrameMaker Ver.5.5E(PC) Di152/Di183 TROUBLESHOOTING01.09.04T-53(7) Blank streaks or bandsSection Step Check Result ActionOutput system1 PC Drum groun

Page 84 - 4-6. MISCELLANEOUS

FrameMaker Ver.5.5E(PC) Di152/Di183 TROUBLESHOOTING01.09.04T-54(8) Void areasSection Step Check Result ActionOutput system1 Foreign matter is present

Page 85

FrameMaker Ver.5.5E(PC) Di152/Di183 TROUBLESHOOTING01.09.04T-55(9) Smear on backSection Step Check Result ActionOutput system1 Toner is spilled over

Page 86

FrameMaker Ver.5.5E(PC) Di152/Di183 TROUBLESHOOTING01.09.04T-56(10) Uneven image densitySection Step Check Result ActionOutput system1 PC Drum ground

Page 87 - TECH. REP. SETTINGS

FrameMaker Ver.5.5E(PC) Di152/Di183 TROUBLESHOOTING01.09.04T-57Section Step Check Result ActionInput system9 Control Board (copier: PWB-C) connec-tor

Page 88

FrameMaker Ver.5.5E(PC) Di152/Di183 TROUBLESHOOTING01.09.04T-58(11) Gradation reproduction failureSection Step Check Result ActionOutput system1 PC D

Page 89 - 1-1. Control Panel Keys

FrameMaker Ver.5.5E(PC) Di152/Di183 TROUBLESHOOTING01.09.04T-59(12) Periodically uneven imageSection Step Check Result ActionOutput system1 IU is sec

Page 90

FrameMaker Ver.5.5E(PC) DIS/REASSEMBLY, ADJUSTMENT FOR Di152/Di18301.09.03D-2the U.S.A., Canada (CDRH Regulation)• This machine is certified as a Cl

Page 91

FrameMaker Ver.5.5E(PC) Di152/Di183 TROUBLESHOOTING01.09.04T-606. OTHER ERROR CODES• When an error that does not fall into the category of paper tran

Page 92 - 2. UTILITY MODE

FrameMaker Ver.5.5E(PC) Di152/Di183 TROUBLESHOOTING01.09.04T-61Code Description Resetting ProcedurePLG Plug-In Counter not plugged in • Plug in the P

Page 93 - Multiple Bypass Tray

Di152/Di183Service Manual[Field Service]Service Manual [Field Service] Di152/Di1834021-7991-11 01100500Copyright2001 MINOLTA CO., LTD.Printe

Page 94

FrameMaker Ver.5.5E(PC) DIS/REASSEMBLY, ADJUSTMENT FOR Di152/Di18301.09.03D-3Finland, SwedenNorwayVARO!Avattaessa ja suojalukitus ohitettaessa olet

Page 95

FrameMaker Ver.5.5(PC) Di152/Di18301.08.06INDEX (FIELD SERVICE)DIS/REASSEMBLY, ADJUSTMENTSWITCHES ON PWBs,TECH. REP. SETTINGSTROUBLESHOOTINGSAFETY PRE

Page 96

FrameMaker Ver.5.5E(PC) DIS/REASSEMBLY, ADJUSTMENT FOR Di152/Di18301.09.03D-41-3. LASER SAFETY LABEL• A laser safety labels is attached to the outsi

Page 97

FrameMaker Ver.5.5E(PC) DIS/REASSEMBLY, ADJUSTMENT FOR Di152/Di18301.09.03D-52. SERVICE INSTRUCTIONS2-1. IDENTIFICATION OF FUSES AND CIRCUIT BREAKER

Page 98

FrameMaker Ver.5.5E(PC) DIS/REASSEMBLY, ADJUSTMENT FOR Di152/Di18301.09.03D-62-2. PARTS WHICH MUST NOT BE TOUCHED(1) Red Painted ScrewsPurpose of Ap

Page 99

FrameMaker Ver.5.5E(PC) DIS/REASSEMBLY, ADJUSTMENT FOR Di152/Di18301.09.03D-73. DISASSEMBLY/REASSEMBLY3-1. DOORS, COVERS, AND EXTERIOR PARTS: IDENTI

Page 100 - 01.07.26

FrameMaker Ver.5.5E(PC) DIS/REASSEMBLY, ADJUSTMENT FOR Di152/Di18301.09.03D-8No. Part Name Removal Procedure1 Original Cover Pull the Original Cover

Page 101 - 3. TECH.REP.MODE

FrameMaker Ver.5.5E(PC) DIS/REASSEMBLY, ADJUSTMENT FOR Di152/Di18301.09.03D-93-2. REMOVAL OF CIRCUIT BOARDS AND OTHER ELECTRICAL COMPONENTS• When re

Page 102

FrameMaker Ver.5.5E(PC) DIS/REASSEMBLY, ADJUSTMENT FOR Di152/Di18301.09.03D-10Job Tray (JS-202): OptionShifting Unit (OT-103): Option(1) Removal of

Page 103

FrameMaker Ver.5.5E(PC) DIS/REASSEMBLY, ADJUSTMENT FOR Di152/Di18301.09.03D-11(2) Removal of the Control Board1. Remove the Rear Cover.2. Remove the

Page 104

FrameMaker Ver.5.5E(PC) DIS/REASSEMBLY, ADJUSTMENT FOR Di152/Di18301.09.03D-127. Remove ten screws and the PWB Assy.5. Unplug three connectors from

Page 105

FrameMaker Ver.5.5E(PC) DIS/REASSEMBLY, ADJUSTMENT FOR Di152/Di18301.09.03D-13(4) Removal of the DC Power Supply1. Remove the control panel, Front C

Page 106

FrameMaker Ver.5.5E(PC) PL/PS Standard Document Ver.0301.04.23P-11. SAFETY PRECAUTIONS FOR INSPECTION AND SERVICE• When performing inspection and serv

Page 107

FrameMaker Ver.5.5E(PC) DIS/REASSEMBLY, ADJUSTMENT FOR Di152/Di18301.09.03D-146. Remove four screws and the Power Supply Left Cover.7. Unplug one co

Page 108

FrameMaker Ver.5.5E(PC) DIS/REASSEMBLY, ADJUSTMENT FOR Di152/Di18301.09.03D-1511. Remove two screws.12. Remove two screws.13. Remove four screws and

Page 109

FrameMaker Ver.5.5E(PC) DIS/REASSEMBLY, ADJUSTMENT FOR Di152/Di18301.09.03D-163-3. MAINTENANCE SCHEDULEPM PartsMaintenance Cycle (K)Part No. QtyRef.

Page 110

FrameMaker Ver.5.5E(PC) DIS/REASSEMBLY, ADJUSTMENT FOR Di152/Di18301.09.03D-17PM PartsMaintenance Cycle (K)Part No. QtyRef. PageCounter (*3) Associa

Page 111

FrameMaker Ver.5.5E(PC) DIS/REASSEMBLY, ADJUSTMENT FOR Di152/Di18301.09.03D-183-4. PAPER TAKE-UP/TRANSPORT SECTION(1) Removal of the Paper Separator

Page 112

FrameMaker Ver.5.5E(PC) DIS/REASSEMBLY, ADJUSTMENT FOR Di152/Di18301.09.03D-19(4) Cleaning of the Right and Left Synchronizing Rollers1. Remove the

Page 113 - 4. SECURITY MODE

FrameMaker Ver.5.5E(PC) DIS/REASSEMBLY, ADJUSTMENT FOR Di152/Di18301.09.03D-20(6) Cleaning of the Paper Dust Remover(7) Cleaning of the Bypass Trans

Page 114

FrameMaker Ver.5.5E(PC) DIS/REASSEMBLY, ADJUSTMENT FOR Di152/Di18301.09.03D-213-5. OPTICAL SECTION(1) Cleaning of the Original Glass and ADF Glass(2

Page 115 - 5. ADJUST MODE

FrameMaker Ver.5.5E(PC) DIS/REASSEMBLY, ADJUSTMENT FOR Di152/Di18301.09.03D-22(4) Cleaning of the CCD Sensor1. Remove the Original Glass.2. Remove 1

Page 116

FrameMaker Ver.5.5E(PC) DIS/REASSEMBLY, ADJUSTMENT FOR Di152/Di18301.09.03D-23(6) Removal of the CCD Unit1. Remove the Original Glass.2. Remove 15 s

Page 117

FrameMaker Ver.5.5E(PC) PL/PS Standard Document Ver.0301.04.23P-23. Do not throw toner or the toner bottle into a fir.4. Use the specified parts.5. Ha

Page 118 - TROUBLESHOOTING

FrameMaker Ver.5.5E(PC) DIS/REASSEMBLY, ADJUSTMENT FOR Di152/Di18301.09.03D-243. Remove two Scanner mounting screws (to which no red paint has been

Page 119 - CONTENTS

FrameMaker Ver.5.5E(PC) DIS/REASSEMBLY, ADJUSTMENT FOR Di152/Di18301.09.03D-25(8) Removal of the Scanner Drive Cables1. Remove the control panel, Fr

Page 120 - 01.09.04

FrameMaker Ver.5.5E(PC) DIS/REASSEMBLY, ADJUSTMENT FOR Di152/Di18301.09.03D-267. Remove the rear cable from the cable pulley.8. Snap off one C-ring

Page 121 - 1. INTRODUCTION

FrameMaker Ver.5.5E(PC) DIS/REASSEMBLY, ADJUSTMENT FOR Di152/Di18301.09.03D-27(9) Winding of the Scanner Drive Cables1. Wind the cable around the re

Page 122 - 2. PAPER TRANSPORT FAILURE

FrameMaker Ver.5.5E(PC) DIS/REASSEMBLY, ADJUSTMENT FOR Di152/Di18301.09.03D-285. Wind the cable at the front.6. Hook the spring onto the cable hook

Page 123

FrameMaker Ver.5.5E(PC) DIS/REASSEMBLY, ADJUSTMENT FOR Di152/Di18301.09.03D-293-6. PH(1) Removal of the PH Unit1. Remove the control panel, Front Co

Page 124

FrameMaker Ver.5.5E(PC) DIS/REASSEMBLY, ADJUSTMENT FOR Di152/Di18301.09.03D-303-7. Imaging Unit (IU)NOTE• When loading developer as part of the IU r

Page 125

FrameMaker Ver.5.5E(PC) DIS/REASSEMBLY, ADJUSTMENT FOR Di152/Di18301.09.03D-31<Removal of the PC Drum><Removal of the Ozone Filter>3. Re

Page 126

FrameMaker Ver.5.5E(PC) DIS/REASSEMBLY, ADJUSTMENT FOR Di152/Di18301.09.03D-32<Removal of the PC Drum Charge Corona Assy><Removal of the Ch

Page 127 - Tray J06

FrameMaker Ver.5.5E(PC) DIS/REASSEMBLY, ADJUSTMENT FOR Di152/Di18301.09.03D-33<Cleaning of the Ds Collars><Cleaning of the Developer Scatte

Page 128

FrameMaker Ver.5.5E(PC) PL/PS Standard Document Ver.0301.04.23P-311. Restore all parts and harnesses to their original positions.1-2. Caution1. Precau

Page 129

FrameMaker Ver.5.5E(PC) DIS/REASSEMBLY, ADJUSTMENT FOR Di152/Di18301.09.03D-34<Cleaning of the Pre-Image Transfer Guide Plate>(3) Application

Page 130

FrameMaker Ver.5.5E(PC) DIS/REASSEMBLY, ADJUSTMENT FOR Di152/Di18301.09.03D-35(4) Replacement of the ATDC Sensor1. Divide the IU into the Cleaning A

Page 131

FrameMaker Ver.5.5E(PC) DIS/REASSEMBLY, ADJUSTMENT FOR Di152/Di18301.09.03D-363-8. IMAGE TRANSFER SECTION(1) Removal of the Image Transfer Roller As

Page 132

FrameMaker Ver.5.5E(PC) DIS/REASSEMBLY, ADJUSTMENT FOR Di152/Di18301.09.03D-373-9. FUSING SECTION(1) Removal of the Fusing Unit1. Remove the control

Page 133 - FUSING SECTION

FrameMaker Ver.5.5E(PC) DIS/REASSEMBLY, ADJUSTMENT FOR Di152/Di18301.09.03D-38<Removal of the Right Fusing Roller><Removal of the Fusing He

Page 134

FrameMaker Ver.5.5E(PC) DIS/REASSEMBLY, ADJUSTMENT FOR Di152/Di18301.09.03D-397. Remove the harness in the rear of the Heater Lamp from the cover.8.

Page 135

FrameMaker Ver.5.5E(PC) DIS/REASSEMBLY, ADJUSTMENT FOR Di152/Di18301.09.03D-40<Left Fusing Roller>13. Snap off one retaining ring.14. Unhook t

Page 136 - Exit Paper

FrameMaker Ver.5.5E(PC) DIS/REASSEMBLY, ADJUSTMENT FOR Di152/Di18301.09.03D-41<Thermistor>20. Snap off the retaining ring at the front of the

Page 137

FrameMaker Ver.5.5E(PC) DIS/REASSEMBLY, ADJUSTMENT FOR Di152/Di18301.09.03D-423-10. MULTIPLE BYPASS (MB-5): OPTION(1) Removal of the Separator Roll

Page 138 - 4. MALFUNCTION

FrameMaker Ver.5.5E(PC) DIS/REASSEMBLY, ADJUSTMENT FOR Di152/Di18301.09.03D-434. Unplug two connectors.5. Remove four screws and the Multiple Bypass

Page 139

FrameMaker Ver.5.5E(PC) PL/PS Standard Document Ver.0301.04.23P-43. Precautions for the Working Environment.4. Precautions for Handling Batteries. (Li

Page 140

FrameMaker Ver.5.5E(PC) DIS/REASSEMBLY, ADJUSTMENT FOR Di152/Di18301.09.03D-446. Remove four screws and the Paper Take-Up Assy.7. Snap off one C-rin

Page 141

FrameMaker Ver.5.5E(PC) DIS/REASSEMBLY, ADJUSTMENT FOR Di152/Di18301.09.03D-45(3) Cleaning of the Separator Roll/Paper Take-Up Roll(4) Cleaning of t

Page 142

FrameMaker Ver.5.5E(PC) DIS/REASSEMBLY, ADJUSTMENT FOR Di152/Di18301.09.03D-463-11. JOB TRAY (JS-202): OPTION(1) Removal of the Main Board1. Remove

Page 143 - Main Motor

FrameMaker Ver.5.5E(PC) DIS/REASSEMBLY, ADJUSTMENT FOR Di152/Di18301.09.03D-478. Unplug one connector and remove the harness from one edge cover.9.

Page 144

FrameMaker Ver.5.5E(PC) DIS/REASSEMBLY, ADJUSTMENT FOR Di152/Di18301.09.03D-48(2) Paper Detecting Board1. Remove the control panel, Rear Cover, and

Page 145 - Cooling Fan Motor

FrameMaker Ver.5.5E(PC) DIS/REASSEMBLY, ADJUSTMENT FOR Di152/Di18301.09.03D-493-12. SHIFTING UNIT (OT-103): OPTION(1) Removal of the Main Board1. Re

Page 146 - Position Sensor

FrameMaker Ver.5.5E(PC) DIS/REASSEMBLY, ADJUSTMENT FOR Di152/Di18301.09.03D-508. Remove two screws and the Main Board Assy.9. Unplug two connectors.

Page 147 - DEVELOPING SECTION

FrameMaker Ver.5.5E(PC) DIS/REASSEMBLY, ADJUSTMENT FOR Di152/Di18301.09.03D-514. ADJUSTMENT4-1. ADJUSTMENT JIGS AND TOOLS USED<Scanner/Mirrors Ca

Page 148

FrameMaker Ver.5.5E(PC) DIS/REASSEMBLY, ADJUSTMENT FOR Di152/Di18301.09.03D-524-3. ACCESSING THE FUNCTION, TECH. REP. CHOICE, AND ADJUST MODE(1) Fun

Page 149

FrameMaker Ver.5.5E(PC) DIS/REASSEMBLY, ADJUSTMENT FOR Di152/Di18301.09.03D-534-4. ELECTRICAL/IMAGE ADJUSTMENT(1) Edge Erase Adjustment (Leading, Tr

Page 150 - IR SECTION

FrameMaker Ver.5.5E(PC) PL/PS Standard Document Ver.0301.04.23P-51-4. Used Batteries PrecautionsALL AreasCAUTIONDanger of explosion if battery is inco

Page 151

FrameMaker Ver.5.5E(PC) DIS/REASSEMBLY, ADJUSTMENT FOR Di152/Di18301.09.03D-54(2) Loop Length Adjustment (1st and 2nd Trays, Bypass Tray)Requirement

Page 152

FrameMaker Ver.5.5E(PC) DIS/REASSEMBLY, ADJUSTMENT FOR Di152/Di18301.09.03D-55(3) Printer CD Registration AdjustmentRequirementNOTES• This adjustmen

Page 153 - Home Sensor

FrameMaker Ver.5.5E(PC) DIS/REASSEMBLY, ADJUSTMENT FOR Di152/Di18301.09.03D-56(4) Printer FD Registration AdjustmentRequirementNOTES• This adjustmen

Page 154 - ATDC Sensor

FrameMaker Ver.5.5E(PC) DIS/REASSEMBLY, ADJUSTMENT FOR Di152/Di18301.09.03D-57(5) Scanner CD Registration AdjustmentRequirementNOTES• This adjustmen

Page 155

FrameMaker Ver.5.5E(PC) DIS/REASSEMBLY, ADJUSTMENT FOR Di152/Di18301.09.03D-58(6) Scanner FD Registration AdjustmentRequirementNOTES• This adjustmen

Page 156 - Polygon Motor

FrameMaker Ver.5.5E(PC) DIS/REASSEMBLY, ADJUSTMENT FOR Di152/Di18301.09.03D-59(7) Scanner CD Zoom AdjustmentRequirement• Adjust so that the amount o

Page 157

FrameMaker Ver.5.5E(PC) DIS/REASSEMBLY, ADJUSTMENT FOR Di152/Di18301.09.03D-60(8) Scanner FD Zoom AdjustmentRequirement• Adjust so that the amount o

Page 158 - Exposure Lamp

FrameMaker Ver.5.5E(PC) DIS/REASSEMBLY, ADJUSTMENT FOR Di152/Di18301.09.03D-61(9) ATDC Sensor Automatic Adjustment (F8)NOTES• This adjustment is mad

Page 159

FrameMaker Ver.5.5E(PC) DIS/REASSEMBLY, ADJUSTMENT FOR Di152/Di18301.09.03D-62(10) Manual Bypass Registration AdjustmentRequirementNOTES• This adjus

Page 160

FrameMaker Ver.5.5E(PC) DIS/REASSEMBLY, ADJUSTMENT FOR Di152/Di18301.09.03D-63(11) Multiple Bypass Registration Adjustment (MB-5): OptionRequirement

Page 161

FrameMaker Ver.5.5E(PC) PL/PS Standard Document Ver.0301.04.23P-61-5. Precautions for Service• When performing inspection and service procedures, obse

Page 162 - 5. IMAGE FAILURE

FrameMaker Ver.5.5E(PC) DIS/REASSEMBLY, ADJUSTMENT FOR Di152/Di18301.09.03D-644-5. OTHER ADJUSTMENTS(1) Adjustment of the Position of the Scanner an

Page 163

FrameMaker Ver.5.5E(PC) DIS/REASSEMBLY, ADJUSTMENT FOR Di152/Di18301.09.03D-65(2) CCD Unit Position AdjustmentNOTE• This adjustment is made when the

Page 164 - 5-3. Image Failure Samples

FrameMaker Ver.5.5E(PC) DIS/REASSEMBLY, ADJUSTMENT FOR Di152/Di18301.09.03D-66(3) Adjustment of the Gap between the Doctor Blade and Sleeve Roller (

Page 165

FrameMaker Ver.5.5E(PC) DIS/REASSEMBLY, ADJUSTMENT FOR Di152/Di18301.09.03D-6711. Put the Developing Assy and Cleaning Assy together.10. Install the

Page 166

FrameMaker Ver.5.5E(PC) DIS/REASSEMBLY, ADJUSTMENT FOR Di152/Di18301.09.03D-684-6. MISCELLANEOUS(1) Remounting the EEPROM (U29)NOTE• When the Contro

Page 167

FrameMaker Ver.5.5E(PC) DIS/REASSEMBLY, ADJUSTMENT FOR Di152/Di18301.09.03D-69(2) Installation of the Plug-In Counter Socket (Option)1. Cut out the

Page 168

FrameMaker Ver.5.5E(PC) DIS/REASSEMBLY, ADJUSTMENT FOR Di152/Di18301.09.03D-70(3) Installation of the Mechanical Counter (Option)1. Remove the contr

Page 169

FrameMaker Ver5.5E(PC) Di152/Di183 SWITCHES ON PWBs/TECH. REP. SETTINGS01.07.26SWITCHES ON PWBs, TECH. REP. SETTINGS17196

Page 170

FrameMaker Ver5.5E(PC) Di152/Di183 SWITCHES ON PWBs/TECH. REP. SETTINGS01.08.23iCONTENTS1. CONTROL PANEL KEYS AND TOUCH PANEL ...

Page 171

FrameMaker Ver5.5E(PC) Di152/Di183 SWITCHES ON PWBs/TECH. REP. SETTINGS01.07.26S-11. CONTROL PANEL KEYS AND TOUCH PANEL1-1. Control Panel Keys4021S002

Page 172

FrameMaker Ver.5.5E(PC) PL/PS Standard Document Ver.0301.04.23P-74. Precautions for Dis/Reassembly• Be sure to unplug the copier from the outlet befor

Page 173

FrameMaker Ver5.5E(PC) Di152/Di183 SWITCHES ON PWBs/TECH. REP. SETTINGS01.07.26S-2No. Name Description1 Printer Lamp Lit while data received from pers

Page 174

FrameMaker Ver5.5E(PC) Di152/Di183 SWITCHES ON PWBs/TECH. REP. SETTINGS01.07.26S-3No. Name Description24 Clear key Press to reset the number of copies

Page 175

FrameMaker Ver5.5E(PC) Di152/Di183 SWITCHES ON PWBs/TECH. REP. SETTINGS01.07.26S-42. UTILITY MODE• Utility Mode is used to make various settings accor

Page 176

FrameMaker Ver5.5E(PC) Di152/Di183 SWITCHES ON PWBs/TECH. REP. SETTINGS01.07.26S-52. User’s Choice Mode Setting Procedure<Procedure>1. Hold down

Page 177

FrameMaker Ver5.5E(PC) Di152/Di183 SWITCHES ON PWBs/TECH. REP. SETTINGS01.07.26S-6Code No.Setting (The default is ).C-4<Density Priority>Selec

Page 178

FrameMaker Ver5.5E(PC) Di152/Di183 SWITCHES ON PWBs/TECH. REP. SETTINGS01.07.26S-7Code No.Setting (The default is ).C11<Margin Setting>Adjust

Page 179

FrameMaker Ver5.5E(PC) Di152/Di183 SWITCHES ON PWBs/TECH. REP. SETTINGS01.07.26S-8Code No.Setting (The default is ).C18<Density ADF>Adjust the

Page 180 - 6. OTHER ERROR CODES

FrameMaker Ver5.5E(PC) Di152/Di183 SWITCHES ON PWBs/TECH. REP. SETTINGS01.07.26S-9(2) Drum Dehumidify Mode (Display: U-2)• Removes dewdrops that have

Page 181

FrameMaker Ver5.5E(PC) Di152/Di183 SWITCHES ON PWBs/TECH. REP. SETTINGS01.07.26S-10(5) Administrator Mode (Display: U-5)• The entry on the “Administra

Page 182

FrameMaker Ver5.5E(PC) Di152/Di183 SWITCHES ON PWBs/TECH. REP. SETTINGS01.07.26S-113. Setting in the Administrator ModeCode No.Setting (The default is

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